Best Way To Cut Aluminum Sheet At Home

The easiest methods for cutting sheet metal panels are not necessarily the simplest.

Best way to cut aluminum sheet at home.

Use a wood cutting saw with carbide tipped blades to cut most aluminum. Step 5 optional if your project requires cutting a hole in the center of sheet metal draw it on the metal as you would any other cut line. Check out this video. Cut metal with your circular saw.

For thin sheets of metal you can use tin snips to cut through it. To cut the sheets of metal rathe. Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move. Easy ways to cut sheet metal panels.

It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool. Flip the sheet over and repeat. Thick using a ferrous metal cutting blade. You can cut mild steel up to about 3 8 in.

Then create a pilot hole within the penciled circle. Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm. In our test it cut through rebar like a hot knife through butter. If possible choose a saw blade that creates narrow kerfs the notch or slot made by the saw.

Tired of getting fingers cut on sheet metal while using tin snips. Create a long fracture line then progressively bend the sheet from one end to to the other. After a few wiggles the sheet will fracture along the cut line leaving a clean break as shown in the above photos. Then grip the saw with both hands and push the blade through the metal to cut it.

Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. With care and patience full size sheets of aluminium can be cut using this method.